Electrical Industry - Autoproces

Why is the electrical industry an area where automation works well?

The electrical industry is an area where automation proves effective due to the complexity of production processes and the high demands for precision and safety. Automation increases efficiency by speeding up production processes and reducing operational costs. With precise machines and control systems, automation ensures the production of high-quality products with minimal risk of errors. Furthermore, automation enhances workplace safety by eliminating the need for manually performing hazardous tasks, thereby reducing the risk of accidents on the production line. Additionally, improving product quality and minimizing the risk of manufacturing defects increases user safety.

What benefits can automation bring to the electrical industry?

Automation in the electrical industry significantly increases production efficiency by speeding up processes, which leads to reduced operational costs.

Precise machines and control systems minimize the risk of errors, resulting in higher product quality and reliability, and fewer customer complaints.

Automation also improves workplace safety by reducing the risk of accidents on the production line through the elimination of the need for manually performing hazardous tasks, thereby minimizing the risk of downtime.

Additionally, automated systems can operate 24/7 without interruptions, optimizing production time and product delivery to customers.

Automated production also enhances the durability and lifespan of devices, which, combined with fewer manufacturing defects, reduces costs associated with complaints and increases user safety.

What automation solutions are particularly useful in the electrical industry?

n the electrical industry, particularly useful automation solutions include:

Industrial robots used for the automatic assembly of components, which significantly increase production precision and speed. AMR (autonomous mobile robots) and AGV (automated guided vehicles) systems are indispensable for transporting materials and products within the facility, improving logistics efficiency.

Robotic quality control systems, such as End-of-Line (EOL) test stations, conduct thorough and rapid final tests, minimizing the risk of errors and ensuring high product quality. Automated production enhances product quality and reduces the risk of manufacturing defects, leading to lower complaint costs, greater user safety, and increased durability and lifespan of devices.

The same applies to quality control systems, where automated checking systems minimize the risk of errors, resulting in higher product quality and greater customer satisfaction.

Additionally, data collection and analysis systems allow for the monitoring, optimization, and early detection of issues in production processes.

What are some examples of processes in this industry that can be automated?

Component assembly

Automatic assembly of electronic components, such as on PCB boards.

Internal transport

Movement of raw materials and finished products, e.g., using AMR robots.

Quality control

Automated functionality and durability testing of products at EOL stations.

Packaging and palletizing

Automated packaging of products for shipment using robotic packing and palletizing stations.

What are our implementations in this industry?

Our implementations in the electrical industry include the deployment of automated assembly and quality control systems that significantly enhance efficiency and improve product quality. Key elements include:

Automated Assembly Stations: Equipped with industrial robots, servo presses, and vision systems for diameter measurement, these stations ensure precise assembly and quality control at every production stage, tailored to meet individual client needs and high safety standards.

Battery Testing Stations: These stations meticulously monitor discharge and charge currents, ON/OFF button functionality, and LED indicators showing charge levels.

Battery Transport Systems: Customized systems for transporting batteries to charging baths, accommodating various battery types, as well as transport systems for RMU switchgear, automating the charging and installation processes to optimize operations.