Packing and Palletizing Line

Automated Packing Line

Zrobotyzowane pakowanie polega na koRobotic packing involves assembling and receiving the finished product and transporting it to a pre-prepared carton or destination.

The main goals of packing are safe transport, storage, and smooth reception of goods to avoid downtime due to the accumulation of items.

Benefits of utilizing robotic and automated packing:

Increased production efficiency
Improved packing quality
Enhanced worker safety
Cost savings
Scalability and flexibility
Enhanced brand image

Example Projects

Automatic Component Assembly

Palletizing and packaging of modular sheet metal

Automatic Picking of Various Types of Cartons
Picking up different types of cartons.
Transferring picked cartons to the carton assembler.
Folding cartons in the carton assembler.
Transferring folded cartons for further transport.
Packing products into pre-prepared cartons.
Transporting packed cartons to the palletizing area.
Inspecting packed products.
Transporting inspected cartons to the palletizing area.

Receiving products from forming machines using belt conveyors.
Vision inspection of products
.Automatic pallet storage.
Transport system consisting of chain conveyors, chain-roller intersections, and roller conveyors.
Palletizing products picked from conveyors.Each line has 3 storage units for 3 types of dividers.
Storage units can hold 8 or 14 dividers.
Arranged pallets are transported to the capping/wrapping device and then to the output conveyor.
Option to send the load from the emergency entry to the capping/wrapping device.

Packing and palletizing cartons with finished products

The station is equipped with an industrial robot.
The robot precisely and repeatedly packs bags.
Minimization of errors and defects thanks to the use of the robot.
The gripper installed in the robot allows for customization of individual settings and handling of multiple product sizes.
Completed bags are placed in cardboard boxes.
Verification of the carton weight to confirm the correct dosing of the product into the bags.
Labeling of cartons as the next stage of the process.
Finished products are prepared for transport.

Packing jars of supplements into bulk packaging

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ROBOTIC PALLETIZING

Robotic palletizing is a modern technology that enables the full automation of the process of arranging products on pallets. Thanks to this solution, production becomes more optimized, reducing the risk of product damage. As a result, efficiency increases, time is saved, and safety is improved during the transport of goods to the recipient.

Palletizing robots play a key role in this process, picking up finished, packaged products directly from the production line. They then place them on pallets according to a strictly defined pattern, tailored to the specific requirements of the manufacturer. This automated approach allows for precise and consistent stacking of loads, which is difficult to achieve with manual labor.

One of the main advantages of robotic palletizing is its ability to work in continuous mode. Robots can operate without interruption for long periods, maintaining a steady rhythm and high quality of work. This makes production faster and more efficient, which is crucial in today’s dynamic market conditions.

Robotic palletizing not only increases production efficiency but also improves working conditions. Employees no longer have to perform heavy, monotonous, and potentially dangerous tasks, which enhances their safety and job satisfaction. As a result, companies can expect higher motivation and productivity from their teams.

Automated pallet warehouse systems enable automatic storage and management of pallets in your warehouse. By utilizing modern technologies, such as automated pallet stackers, our solutions provide space optimization, increased efficiency, and full control over storage processes.

Benefits of utilizing robotic and automated packing:

Palletizing station for cartons with goods
Increased efficiency and productivity of palletizing
Improved precision and accuracy in arranging goods on pallets
Optimal use of pallet space, leading to savings in transport and storage costs
Reduction of injury and accident risks for workers
Shortened palletizing cycle time, resulting in faster deliveries and customer satisfaction
Easy adaptation to different types of products and pallet configurations
Increased automation and reduced need for human intervention

Example projects

Palletizing station for cartons with goods

Paletyzacja rolek folii

Utilization of an industrial robot for:

Palletizing at two deposit locations, depending on the order.
Transporting finished pallets from the palletizing station using the MIR1000 mobile robot.
The control system tracks the movement of cartons using 18 automatic scanners.
A daily report sent at the end of the day, including items whose inventory levels have reached a critical threshold.

Packing system for rolls used in the production of packaging film.
Application of structural reinforcement of the material with polymer nanocomposites.
Safe preparation of the final product for storage, warehousing, and transport.
System components: transport conveyors, wrapping, and capping device.
Ensuring the properties of the film such as tensile strength, impact resistance, barrier properties, and transparency.
System cooperation with a pallet scale for measuring the weight of the packaging film at the final stage of production.

Robotic palletizing of attic stairs

Palletizing and packing boxes with cables

Precise palletizing process with minimized risk of product damage.
Utilization of conveyors for transporting finished products to the robotic palletizing station.
Multifunctional robot gripper allowing the palletizing process to be programmed according to the parameters and dimensions specified by the manufacturer.
Transferring pallets with finished stairs to the storage area for awaiting transport.

Automatic packing of cartons onto pallets using an industrial robot.
Increased efficiency and productivity of the packing and palletizing process.
Reduction of costs and errors through automation.Safe and precise placement and stacking of cartons by the robot.
Checking, weighing, and labeling products before packing using a label applicator.
Programmable robot with various modes.Ability to specify a specific pattern for stacking cartons on the pallet.