Free cosultation
Automation of Production
Automated Quality Control
Packaging and Palletizing Robotics
Industry 4.0
Cobots
Automation of production and logistics processes
What is it?
Solutions in the field of production automation allow you to optimize production results, increase efficiency, and reduce operational costs while maintaining high quality. Automated systems operate continuously, enabling increased production volumes and shorter order fulfillment times. With them, you can deliver your products to customers faster, which in turn increases your competitiveness in the market. Advanced technologies monitor and control quality at every stage of production, ensuring that your products meet the highest quality standards.
At Autoproces, we specialize in the automation of production and logistics processes – if you are looking for support in this area, please contact us!
Robotics – we will automate repetitive tasks in your process and increase the efficiency of production lines. To achieve this goal, we can use industrial robots as well as cobots (collaborative robots). In intralogistics, we can utilize AMR (Autonomous Mobile Robots).
Packaging – we will adapt packaging machines to your products, allowing you to speed up the packaging process for any shapes and sizes, increasing efficiency and reducing packaging costs (waste reduction).
Palletizing – our proven packaging and palletizing systems will optimize and speed up the process of preparing goods for smooth receipt and safe transport.
Quality Control – we will automate and accelerate quality control of your products, which is particularly important if you operate in an industry requiring the highest standards (e.g., pharmaceuticals, electronics). We can monitor various parameters such as electrical, temperature, pressure, conduct functional tests, implement vision control systems, and much more.
Assembly – we will robotize the assembly of components, increasing the precision of execution and improving product quality. This will result in fewer defective and returned products and increase process efficiency.
Assembly and kitting stations – we will equip workstations with modern solutions so that your employees can efficiently and comfortably perform their tasks. This will improve work organization in your company and increase its efficiency.
Enter Industry 4.0 with us
What can we do for you?
Areas in which we can support your company
Automation of production processes
Automation of production processes involves the application of modern technologies and systems that replace or assist human efforts in performing production tasks. Automation leads to a faster production pace with minimal risk of human error while maintaining the highest quality.
Intralogistics
Intralogistics is the comprehensive management of internal logistics processes within a company, such as warehousing, in-plant transportation, inventory management, order picking, and monitoring the flow of materials. Intralogistics leads to higher operational fluidity, reduced storage costs, and precise control of inventory levels.
Cobots – collaborative robots
Cobots are collaborative robots designed to work safely with humans in a production environment. They are easy to program, allowing for quick adaptation to various tasks. Cobots ensure safe human collaboration and ease of implementation with a guaranteed increase in productivity.
Automation of EOL (End of Line) quality control systems
EOL (end-of-line) testers are automated systems used at the end of the production line for quality control of products. EOL testers provide quick and accurate quality checks, ensuring a reduction in the number of complaints and an increase in customer satisfaction.
Device integration
Device integration in automation is the method of connecting various technologies and systems to work seamlessly together. Device integration minimizes downtime and increases efficiency in your company by enabling centralized production management.
Automated assembly
Automated assembly in automation involves the use of robots and advanced systems for precise and efficient assembly of components or products without human intervention. Automated assembly accelerates processes and increases production while maintaining near 100% consistency and quality.
Data collection and analysis
Data collection and analysis is possible through the use of appropriate systems monitoring production processes. Collecting data on performance and efficiency enables early problem detection, facilitating informed decision-making. Integration with ERP/MES/WMS systems is also possible.
Free consultations
We invite you to a free consultation, where you will have the opportunity to describe your needs and current challenges. Our experts will provide specific recommendations to help optimize the processes in your company.
Do you want to check if automation is the right solution for your company?
Schedule a free consultation where you can present your needs, and together with our experts, determine the best solution for you.
How does collaboration with Autoproces look like?
Consultations
Together, we will analyze your challenges and identify opportunities for implementing automation. We will define critical points and propose a solution that addresses the problem. At this stage, our experts will recommend the appropriate solution, assist with an ROI (Return on Investment) analysis, or build a proof of concept so you can test the solution before deciding to implement it.
Concept
We will conduct a thorough analysis of your needs and a site visit. Our experts will meet with you to understand your challenges and production goals. Sometimes this involves an on-site visit at your facility. At this stage, we will preliminarily design technological solutions appropriate for your operations.
Quotation and offer
Result: offer
Simulation
During this stage, virtual models are created to replicate real processes (known as Digital Twin) and scenarios for new automation solutions. Simulations allow for testing different implementation variants, identifying potential problems, and optimizing system performance before full deployment.
Result: virtual model of your solution
2D and 3D Design
We will develop detailed representations that allow for precise planning of the equipment layout, material flow paths, and integration with existing systems.
Result: 2D and 3D model
Production
At this stage, we are ready to begin the production of your solution! Thanks to our experience and established procedures, we can operate efficiently and quickly. We use high-quality components and have easy access to a spare parts database, ensuring the reliability and long-term performance of our products.
Result: ready solution
Comprehensive testing in our facility
Testing the machine is essential to ensure the high quality and reliability of the equipment before its final deployment into production. This stage allows us to identify and resolve any potential technical issues, minimizing the risk of disruptions in the machine’s operation under real production conditions. By conducting tests at our facility, we ensure a quick and smooth implementation at the target site.
Result: device ready for deployment in target conditions
Installation and deployment
Our team of technical specialists assembles and deploys the machine in your company. If our project includes it, we integrate our solution with existing machines. Additionally, we organize practical training to ensure that your employees are well-prepared to operate the new workstation.
Result: deployed and functioning workstation
Ongoing support
After deploying our solution, we offer ongoing technical support to ensure the continuous operation and optimal performance of the equipment. We guarantee a quick response and a concrete answer within a maximum of 24 hours after reporting any questions or issues. Additionally, we have easy access to original spare parts, ensuring quick replacements and minimizing any potential downtime.
Result: ensured production continuity and efficiency
We are Autoproces!
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Do you want to discuss process automation in your company?
Leave us your contact details – we will get in touch, have a discussion, and together evaluate how we can assist you!
Automation and Robotics in Production
How much does it cost?
The costs of implementing automation in a company are always tailored to the individual needs and capabilities of the organization. Many small businesses have successfully implemented automation, demonstrating that it is not reserved only for the largest enterprises. The key is thorough planning, which includes selecting the appropriate technologies, adapting existing infrastructure, and adequately training employees.
It is also important to monitor the return on investment (ROI), which often translates into operational savings and increased production efficiency. Our experts can assist you in both of these areas.
What do we offer your industry?
In the food industry, we offer advanced automation solutions that include precise packaging, intelligent sorting, and efficient palletizing of products. Our production line automation systems increase efficiency, ensure the highest hygiene standards, and reduce operational costs. With our industrial robots, companies in the food sector can rely on the reliability and safety of manufacturing processes, fully meeting the requirements of Industry 4.0.
Example implementation: Automated packaging, sorting, and palletizing systems
What you gain: Increased production efficiency and compliance with hygiene standards
In the automotive industry, automation plays a crucial role in achieving the highest precision, quality, and production speed. Our advanced solutions include robotic assembly, automatic quality control systems, and integrated production lines. With our technologies, automotive plants can significantly increase the efficiency and reliability of manufacturing processes. Automation enables faster and more precise vehicle production, which is essential for maintaining competitiveness in the European market. Our projects support the dynamic growth of the automotive industry, bringing enterprises into the era of Industry 4.0.
Example implementation: Robotic assembly processes including EOL testers
What you gain: Precise quality control of automotive components
In the pharmaceutical industry, automation ensures the highest standards of sterility, precision, and process repeatability. Our advanced systems enable precise substance dosing, safe material transport, and efficient packaging of finished products. With our solutions, pharmaceutical plants can increase production efficiency and reliability while minimizing the risk of contamination and errors. Automation in the pharmaceutical sector not only improves product quality and safety but also supports compliance with stringent regulatory standards.
Example implementation: Vision inspection technologies
What you gain: Accurate product control
In the wood industry, implementing automation solutions translates into increased efficiency and quality of production processes. Our advanced solutions include precise cutting and formatting of wood, intelligent sorting systems, and efficient palletizing of finished products. With our technologies, manufacturing plants can significantly boost production efficiency while ensuring the highest standards of quality and safety. Automation in the wood industry not only replaces traditional manual labor but also effectively reduces operational costs, fulfilling the principles of Industry 4.0.
Example implementation: Robotic systems for wood processing and transportation
What you gain: Efficient and safe cutting and assembly lines
In the construction industry, automation and robotics are becoming increasingly important despite the artisanal nature of the work and variable conditions on construction sites. Our advanced solutions include robots for precise bricklaying, automated systems for concrete pouring, and machinery for heavy earthworks. With our technologies, construction companies can improve working conditions, reduce the physical effort of workers, and optimize construction processes. Automation also enables increased efficiency and precision, which is crucial for timely and safe project completion.
Example implementation: Automation of production for building materials and prefabricated elements
What you gain: Increased production efficiency and compliance with safety standards
In the energy industry, automation and innovative technologies are particularly important as they enable companies to adapt to dynamic market changes. Our advanced solutions include energy network management systems, automatic monitoring and diagnostics of infrastructure, and optimization of production processes. With our technologies, energy companies can increase operational flexibility and efficiency, which is essential in the face of growing market demands.
Example implementation: Assembly stations equipped with systems supporting the production and maintenance of electronic devices
What you gain: Rapid quality control, ensuring fewer complaints
FAQ – Frequently Asked Questions
To start automating your production line, it’s beneficial to consult with experts who can help you analyze the needs and capabilities of your company. Specialists will advise which areas are worth automating to achieve the greatest benefits and assess what resources you have at your disposal. They will also help you choose technologies best suited to the specifics of your operations. With their support, you will develop an implementation plan that includes employee training and change management. It’s important to involve your team in the entire process, listening to their suggestions. Experts can propose a gradual implementation of automation, starting with selected areas and progressively expanding its scope, allowing for a smooth transition and minimizing risks.
We offer free consultations during which we will discuss your needs and outline the next steps.
Yes, you can integrate automation systems with your existing equipment and software. Modern automation solutions are designed with flexibility in mind and can work with many different technologies that you already use in your facility. This means you don’t have to replace your entire infrastructure – you just need to integrate new systems with the current ones. Automation experts can help customize and configure systems to work seamlessly with your existing equipment and software. This allows for smooth implementation of new technologies and maximizes the benefits of automation without disrupting daily operations.
Yes, automation can significantly improve the quality of your products. By implementing integrated automatic systems, especially “end of line” (EOL) systems that include testing and final inspection, you can effectively reduce the number of complaints and enhance product quality. These advanced technologies monitor and test each product before it leaves the production line, helping to quickly detect and eliminate defects. As a result, your products will meet the highest quality standards, leading to greater customer satisfaction and fewer post-sale issues.
Yes, most automation systems are designed with the possibility of modification and customization after their implementation. This allows you to easily make changes, add new features or technologies, and adjust the system to the changing needs of your company. After implementation, you have access to technical support that enables the development and optimization of the system along with technological advancements and the growth of your organization. As a result, your company maintains market competitiveness and operational efficiency.
Automation of production processes is available for both small and large companies, with implementation costs varying significantly depending on the scale and type of technology. For smaller companies, a flexible financing approach is crucial, allowing for gradual automation starting with individual processes. Larger companies, with bigger budgets, focus on swift and effective implementation of solutions that provide a quick return on investment by increasing efficiency and reducing operational costs. Automation not only enhances operational efficiency and product quality but also allows for better adaptation to changing market conditions, which is key to maintaining market competitiveness and achieving a rapid return on investment.
Automation not only increases employee safety but also improves working conditions through advanced technologies. Automated systems often use safety sensors, such as warning lights, electromagnetic locks, and barriers, to prevent accidents. Additionally, robotics and automated machines can take over repetitive and physically demanding tasks, allowing employees to focus on more intellectual and creative aspects of their work.
Typically, the installation and commissioning of an automation system takes about 4 months, but this duration can vary depending on various factors. Key factors include the scale and complexity of the project, the availability of necessary resources, and the level of preparation of the company for implementation. The exact schedule is determined based on a detailed analysis of requirements and an action plan developed by the automation specialists in collaboration with company representatives.
Space and infrastructure requirements for automation systems are typically tailored to the specific needs and conditions of the production facility. One of the first steps is for our engineers to conduct a site visit to gather measurements and thoroughly analyze the conditions in the facility.
Regarding infrastructure, our specialists may propose implementing automation from scratch or adjusting existing elements to integrate with current systems. This could involve modifying or expanding existing systems to better cooperate with the latest technologies. Importantly, automation solutions can be scaled as your company grows, allowing for adaptation to changing needs and market conditions.
When implementing automation, the most common challenges are high investment costs, the need for changes in work organization, and the necessity for employee training. Costs can be a problem for smaller companies, so it’s important to carefully consider project financing—there are several programs available that can provide funds for automation in your company. Changes in organization require good management and team involvement. Employees need to be trained to effectively use new technologies. It’s also crucial to provide appropriate training support to ensure employees can efficiently use new technologies. Therefore, implementing automation requires careful planning and expert support, which ultimately leads to increased company efficiency.
Initial training for your team is provided by us during the deployment of the new solution. This includes operating and understanding the functionalities of the new system. Additionally, if needed, there are many options available on the market for further improving employee skills. Many of these are conducted by companies specializing in the implementation of production automation.
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